Saturday, 11 August 2012

Industrial Engineering Research Paper Summary Project - Section A - 2012


                                     CURRENT PRACTICES IN RETAIL
INVENTORY MANAGEMENT
Gaurav Pandey 33


Procedures employed by different retail establishments were found to range from  informal  mechanisms employing visual checks and elementary documentation, to  computer-based systems for tracking purchases and sales, and for supporting re-ordering  decisions and overall inventory control. Improved systems result in fewer ad-hoc decisions   and fire-fighting by the owner-manager. Another is the lack of awareness of the various options available to retail organizations as they seek to improve the efficiency and effectiveness of their inventory management and control  procedures. There is a lack of understanding of the costs and benefits of these options, and of what needs to be done to move to the next level of sophistication.
                                                      The study strongly suggests that there is a need for training retailers on inventory  management issues. Further research needs to be conducted to understand and document  the practices, problems, and needs of different segments of the retail and wholesale sector. Training material needs to be developed which, through case histories of successful (and
failed) implementations of inventory management and control systems, illustrates the  options available to retailers for improving their operations.This was particularly valuable in cases where the store did not follow formal, organized, and well-defined inventory control procedures. The third objective of this phase was to develop and test a questionnaire which would serve as a research instrument during the second phase of the study.
Sales & Sales Documentation: Sales are seasonal in nature. They are typically higher during winter months (October to December); on Thursdays and on Saturdays during a typical week and between 5 and 8 p.m.on a typical day. On average there are over a thousand business transactions a day. Only a few of these are on credit. All sales are documented in cash registers. There are four automated cash registers which maintain daily sales records.
Inventory Reordering & Recording: The process of reordering a product initiates at the salesman level. On finding a shelf partially depleted, the salesman checks the inventory for that product in the stock room. If there is nothing stored, he writes a purchase order which is handed over to the department head. The department head accumulates all such orders from his department and gives them to the store purchaser. The store purchaser groups all purchase orders received from various departments into 'Store' and 'Market' purchases.  Store purchases are conducted via telephone and are delivered at the store by the manufacturer, while market purchases are made by a market purchaser who is always accompanied by one of the directors.
Inventory Process:  Purchase documentation is handled by the accounts staff. When a purchase consignment arrives at the store, it is checked against the invoice. Supplies received from local suppliers are returned if found damaged, but imported items or those.
Inventory Checking:   Store wide inventory checking takes place once a year but inventory of high cost products is checked regularly inventory Control . Sometimes the store is stuck with a product as a result of changes in fashions and trends (especially in the dresses and cloth department). The placement and display of such slow moving items are improved in order to attract customers. There is, however, no regular procedure to monitor the volume of sales of a particular product. The owner believes that formal organized inventory control management system would streamline the process and  clean up the mess in inventory management". He expects that an improved system will speed up the sales transaction, improve store image and even increase revenue. Computers  have been bought for streamlining the store operations, but have not yet been installed.
 INVENTORY MANAGEMENT:   The owner considers checking  purchases and performance of salesmen to be the key strategic control issues. A major obstacle faced by the retailer is the effort required to prepare for  switching over to the new system. Coding systems have to be developed for organizing the various product items being handled; prices and other data needs to entered. Store
personnel need to be trained to understand the new procedures and to maintain the new system. Other problems encountered are due to the general lack of experience in developing software (both within the retail organization and also, to some extent, among software developers).
A more general obstacle is the lack of awareness of the various options available to retail organizations as they seek to improve the efficiency and effectiveness of their  inventory management and control procedures. The costs and benefits of these options are unclear, and there is a lack of understanding of what needs to be done to move to the next  level of sophistication. There is even less awareness of how information technology is revolutionizing retailing in the economically-developed countries, and the possibilities which are opened up by the use of these technologies .
                                                        The study strongly point towards the need for more training. Given the size of the retail sector in the economy, the impact of improved systems can be wide-ranging. Further research needs to be conducted to understand and document the practices, obstacles, and aspirations of different segments of the retail and wholesale sector. Based on this research teaching material needs to be developed which, in simple language and illustrated with easy-to-understand case histories, explains the options available to retailers for improving their operations.

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